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Just as in the medical field, what is control cable flat ribbon cables in the military application need to be made to the most exacting details. We have made custom cable assemblies for every industry from the medical field to military applications and we stand behind every single one. We own and have direct communication with the team in our Chinese facility, controlling quality. Whether you need a standard cable assembly, a wholly custom design or prototypes for a new project our team is ready to assist you every step of the way. We work with you through every step of the process to ensure your satisfaction and the quality of your cable solution. This means that every step in the process has been validated for providing accurate information to document consistent results. Do they understand the entire manufacturing process that will need to take place? By selecting the right size of the conductor, your cable will be well equipped for your specific application and industry. Selecting the filler for the cables within your custom cable assembly is one of the final steps in the design process. The filler has a distinct purpose of giving the cable a distinct shape and form. Once the insulation and filler have been added, your cable within your custom cable assembly is near completion.

In addition, we have expanded our manufacturing capabilities and now specialize in making power and control cables too. The conductors are the metallic components that transfer power or data within the cable. Additional customizable features include breakouts to overmold where conductors leave a cable, seals and glands to keep unwanted substances out, cable stops to transfer force to anchor points to keep connections from being compromised, and conductor sizes, colors, and markings. Inside our Advanced Life Testing Lab we’re able to put cable assemblies through the toughest conditions and tests imaginable to make sure they’re up to the tasks they’re being asked to accomplish. When talking to cable assembly manufacturers, get a good sense of whether they understand how your final product needs to function and whether all design features are being considered. While our products are designed with incredible attention to detail and are run through a battery of quality assurance tests to ensure they function as they are intended, sometimes products do fail prematurely.

Industrial flat ribbon cable assemblies need to be made to hold up in a variety of conditions and still function properly. Because they operate within several machines that can literally be the difference between life and death, medical flat ribbon cable assemblies must be held to the highest standard. Different applications will require advanced levels of strength, flexibility, and durability which fillers like aramid fiber and steel can provide. This can be made from a number of different materials that are designed for varying levels of flexibility, durability, and protection. This means using quality materials that can withstand the stressors of less ideal conditions. We do this to be certain that our cables are the ideal solution and will be precisely what your equipment needs. Custom cable assemblies are groups of wire or cables that have a stout level of protection built in. All of our experience and capabilities translate into better processes during product startup, qualification samples, prototyping, pre-production testing, and true volume manufacturing-all of which serve to simply produce higher quality custom wire harnesses and cable assemblies. It’s quite rare for any of our products to go from concept to full-scale production without prototypes, rigorous testing, and possibly several redesigns in between.

To maintain our ISO 9001:2015 certification, we have to demonstrate we have the ability to consistently deliver our products that meet both customer and regulatory requirements and also that we have systems in place that aim to continually improve our processes. Over the course of several decades, we have grown our business to be a world leader in cable manufacturing. Having been in the cable production business for several decades, we understand that there are numerous cable manufacturers out there. We’re even able to help customers get their products certified through a myriad of certification agencies whenever there is a need. With decades of experience as a custom cable assembly and wire harness manufacturer, we’re able to bring your project from the very first design concept all the way through volume… Meridian has been engineering the perfect solutions to our clients toughest cabling problems since 1994. As a custom cable assembly and wire harness assemblies we have the tools, talent, and expertise to provide the perfect assembly to fit the application.